Table servo hot press
Basic Properties
Place of Origin:
Dongguan, Guangdong, China
Product Summary
Contents: Safety warnings and symbols Equipment Overview Technical parameters Installation and debugging Operation Process Temperature/pressure settings maintenance troubleshooting Appendix (electrical diagram, parts list) 1. Safety warnings and symbols Dangers: high temperature scald: the working ...
Product Details
Highlight:
Servo Electric ±1% Precision Pressure Control
,Touch Screen 3-Stage Programmable Hot Press
,Dual-Zone Independent PID ±2°C Temperature Control
Product Description
Contents:
- Safety warnings and symbols
- Equipment Overview
- Technical parameters
- Installation and debugging
- Operation Process
- Temperature/pressure settings
- maintenance
- troubleshooting
- Appendix (electrical diagram, parts list)
1. Safety warnings and symbols
Dangers:
- high temperature scald: the working temperature of the hot pressing plate can reach more than 200 °C. wear thermal insulation gloves when operating.
- high pressure risk * * : do not adjust the mold or clean the foreign body when the equipment is pressurized.
- emergency stop button * * : press immediately when the device is abnormal (red button on the right side of the control panel) .
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Symbology:
- * ▲▼ temperature/pressure control buttons
- * : emergency stop
- * ��: Heat Indicator
2. Equipment Overview
2.1 uses: for hot-pressing forming, laminating or edge sealing of plastic sheets, composite materials, films and other materials.
2.2 core functions:
- driven by servo motor, pressure control accuracy ± 1% .
- dual temperature zone PID temperature control (upper/lower hot platen independent temperature control) .
- the touch screen sets the parameters of pressure, temperature and holding time in three stages.
3. Technical parameters
| Project | Parameters |
|---|---|
| Area of Hot Pressing | 200mm * 200mm |
| Temperature range | Room temperature ~ 300 °C (± 2 °C) |
| Maximum pressure | 5TON (servo electric cylinder) |
| Holding time | 0 ~ 9999s adjustable |
| Power supply | AC 220V, 50Hz |
| Dimensions (length * width * height mm) | 500 * 550 * 750mm |
| Rated power | 2kw |
4. Installation and debugging
4.1 installation steps
- Place the equipment on a horizontal surface with ≥30 cm of room for heat dissipation.
- Connect power supply (3-phase 5-wire ground) to cooling water pipe (if equipped with water cooling system) .
Install the mold:
- turn off the power and align the mold with the locating pins.
- bolt the upper and lower dies to ensure parallelism ≤0.05 mm.
4.2 first start-up debugging
- After power-on, enter the“System self-test" to check whether the temperature sensor and pressure sensor are normal.
- Set the temperature curve on the touch screen (e.g. , 5 °C/min) .
- No-load trial operation: Test the mold opening and closing action in manual mode, and confirm no clamping stagnation.
5. Operation Process
5.1 conventional hot-pressing operation
- Preheating:
- set the target temperature (e.g. 180 °C) , click“Hot start", and continue after the temperature indicator is always on.
- Loading:
- lay the material flat into the lower die to avoid overlap.
- Initiate lamination:
- select the preset procedure (or manually enter the pressure and holding time) and press“Auto run".
Pick Up:
- after the buzzer finishes, remove the workpiece with thermal gloves.
5.2 die changing operation
- Turn off the heat until the temperature drops below 60 °C.
- Use special tools to remove the mold and clean up the residue.
- The pressure zero must be recalibrated after the new die is installed (see section 6.2) .
6. Temperature/pressure settings
6.1 temperature control
- go to the“Temperature setting" screen and set:
- upper/lower panel independent temperature
- temperature rise overshoot protection (recommended ≤10 °C)
6.2 pressure calibration
- Enter the“Pressure calibration" menu under no-load condition.
- Slowly pressurize to full scale as indicated and the system will automatically record zero.
7. maintenance
| Project | Cycle | Instructions |
|---|---|---|
| Hot Plate cleaning | Daily | WIPE silicone oil with a soft cloth to prevent sticking (do not use metal scrapers) |
| Lubrication of guide rail | Every week | Apply high-temperature grease (e.g. molybdenum disulfide) |
| Calibration of pressure sensors | Every six months | Calibration using standard weights |
8. Fault diagnosis and troubleshooting
| Fault phenomena | Possible cause | The solution |
|---|---|---|
| The temperature can't rise | The heating pipe breaks | Check the relay or replace the heating pipe |
| Unstable pressure | Alarm for Servo Drive | Recalibrate the pressure sensor after reset |
| Finished product sticking | The mold was not sprayed with release agent | Clean the mold and spray the PTEE release agent |
9. Appendix
Electrical schematic diagram (see Annex A)
Mold installation diagram (see Annex B)
Recommended supplies:
- Thermal gloves (300 °C)
- Release agent type:
Manufacturer: Dongguan Zhengyu Technology Co. , Ltd.
Technical support TEL: 13113126980
Details to be added:
- Appearance drawing/construction drawing of the equipment (indicating the name of each part) .
2. Screen shots of a specific PLC or touchscreen interface (e.g. preferences page) .
3. Table of material suitability (recommended temperature and pressure for materials such as PP/ABS/PET) .
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